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blolew 35 kv40010000 kva photovoltaic combined transformer-0

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Blolew 35 kV,400–10000 kVA Photovoltaic Combined Transformer

  • Solar Inverter Step-Up Optimized — Winding and insulation engineered for harmonic-rich, DC-biased inverter output.
  • Factory-Integrated, Fast Deployment — All-in-one enclosure; on-site work limited to foundation, cable and commissioning.
  • Flexible Terminal & Ring-Main Wiring — Z-terminal or H-ring topology for any PV plant collector layout.
  • IP68 Sealed for Solar Environments — 50 kPa / 12 h sealing test; withstands UV, dust, humidity and thermal cycling.
  • dual-Box Independent Maintenance — Transformer and HV section in separate boxes; minimize plant downtime.
  • Information
  • Features
  • Technical Specifications
  • Application
  • Customization Options
  • FAQ

The DINGXIN Photovoltaic Combined Transformer is a purpose-built pad-mount transformer designed for solar PV inverter step-up and PV plant collector network applications. Covering a capacity range from 400 kVA to 10000 kVA, each unit integrates the transformer body, high-voltage switchgear, fuse, tap switch and auxiliary equipment into a single, factory-tested outdoor enclosure — serving as the central step-up node between the PV inverter array and the medium-voltage grid.

The transformer steps up the inverter output — typically 0.27 kV / 0.315 kV / 0.4 kV / 0.69 kV — to the collector-grid level of 10 kV / 35 kV / 38.5 kV, enabling direct interconnection with the PV plant's medium-voltage network. The stepped-up power is then transmitted to the plant substation via buried cable or overhead line.

As photovoltaic power generation becomes an increasingly important component of global energy production — driven by the worldwide push for clean, sustainable energy — DINGXIN PV combined transformers are engineered to meet the specific demands of modern solar plants:

  • Inverter-output step-up — handles the harmonic-rich, potentially DC-biased current profile of PV inverters with appropriate winding design and insulation margin.
  • Collector-line interconnection — supports both terminal (Z) and ring-main (H) wiring for flexible PV plant topology, including ring-main configurations specific to PV network requirements.
  • Outdoor long-term exposure — IP68 oil tank and IP45 chambers withstand prolonged UV, dust, humidity and thermal cycling.
  • Compact & economical — small footprint, low investment, easy installation and maintenance, and aesthetic integration with the surrounding environment.

Two structural configurations are offered:

Type

Description

Best For

Fully Insulated Sub-Box Type

Transformer and HV components in two independent boxes; enables separate maintenance and prevents oil cross-contamination

Utility-scale PV plants requiring maximum uptime

Porcelain Sleeve Outlet Box Type

Traditional exposed-bushing outlet

Retrofit or conventional PV substation integration

Split-Cabin Architecture

For large PV installations, DINGXIN offers a split-cabin structure in which the high-voltage cabin, low-voltage cabin and transformer cabin form three independent units. The HV outgoing unit and LV incoming unit are physically separated from the transformer, providing enhanced safety and reliability. The cabin layout can be configured as mesh-type, linear (I-shaped), or L-shaped to suit the site footprint and collector-cable routing of any PV plant.

  • Optimized for PV Inverter Step-Up Duty Engineered specifically for the voltage, harmonic and thermal profile of solar inverter outputs. Winding design and insulation class account for the DC injection potential and harmonic-rich current that PV inverters produce — stresses that standard distribution transformers are not designed to handle.

  • Factory-Integrated, Fast Deployment Transformer, HV switchgear, fuse, tap switch and auxiliary equipment are all integrated and factory-tested in one enclosure. On-site work is limited to foundation placement, cable connection and commissioning — reducing PV plant construction time and labor cost.

  • Flexible Terminal & Ring-Main Collector Wiring Both terminal (Z) and ring-main (H) wiring schemes are supported, enabling flexible collector-line design for radial, looped or hybrid PV plant topologies. This allows optimization of cable runs and redundancy based on plant size and grid interconnection requirements.

  • IP68 Sealed for Long-Term Solar Exposure The oil tank is rated IP68 and each unit passes a 50 kPa / 12-hour sealing test. The sealed enclosure resists UV degradation, dust ingress, humidity penetration and daily thermal cycling — environmental stresses that are particularly intense in desert, tropical and high-altitude PV plant locations.

  • Dual-Box Independent Maintenance The fully insulated sub-box type separates the transformer and HV components into two independent enclosures, allowing the HV section and transformer to be maintained separately. This minimizes plant downtime and is especially valuable for utility-scale PV plants where transformer availability directly affects revenue.

  • Split-Cabin Design with Direct-Air Radiator Fins The split-cabin structure places the HV cabin, LV cabin and transformer cabin as independent units — with the HV outgoing and LV incoming units physically separated from the transformer for maximum safety. The radiator fins are directly exposed to ambient air, delivering strong heat dissipation and preventing equipment failures caused by excessive internal cabin temperature.

  • High Overload, Low Loss, Superior Protection Engineered with strong overload capacity, low losses, and excellent short-circuit and lightning protection. The enclosure is treated with anti-corrosion spray coating that withstands seawater and salt-spray exposure, and incorporates anti-theft features — making the unit suitable for unattended sites in coastal, desert and remote locations. High automation with agile communication supports remote monitoring integration.

PV Transformer Main Parameters

Parameter

Specification

Product Type

Photovoltaic Combined Transformer

Rated Capacity Range

400–10000 kVA (up to 16000 kVA for large PV blocks on request)

Rated Voltage Class

≤ 35 kV and 10 kV (up to 38.5 kV)

HV Ratings

10 / 35 / 36.75 / 37 / 38.5 kV

LV Ratings (Inverter Output)

0.27 / 0.315 / 0.4 / 0.69 / 0.8 / 0.95 / 1.14 kV

Frequency

50 Hz (60 Hz optional)

Transformer Insulation Class

Class A

Winding Temperature Rise

≤ 65 K

Oil-Top Temperature Rise

≤ 60 K

Connection

Three-phase, double-winding

Connection Group

Dyn11

Voltage Regulation

Off-circuit tap changing

Insulation Level

LI200AC85 / AC5 (for 35 kV class)

Wiring Scheme

Terminal (Z) / Ring Network (H)

Structural Type

Fully Insulated Sub-Box Type / Porcelain Sleeve Outlet Type / Split-Cabin Type

Cabin Layout Options

Mesh-type / Linear (I-shaped) / L-shaped

12 kV Side Outlet

Prefabricated cable joint + touchable plug-type arrester

40.5 kV Side Outlet

Prefabricated cable joint + touchable plug-type arrester

12 kV Fuse Protection

Plug fuse + backup protection fuse

40.5 kV Fuse Protection

Insert dry fuse

HV-to-Transformer Connection

Busbar connection (high operational safety)

Radiator Design

Fins directly exposed to ambient air for high cooling efficiency

Protection — Oil Tank

IP68

Protection — HV / LV Chamber

IP45

Sealing Test

50 kPa / 12 hours — no leakage

Enclosure Treatment

Anti-corrosion spray coating (seawater / salt-spray resistant), anti-theft design

Automation

High automation with agile communication; remote monitoring ready

Service Conditions

Parameter

Specification

Altitude

≤ 3000 m

Ambient Temperature

−40 °C to +45 °C

Outdoor Wind Speed

≤ 30 m/s

Relative Humidity (Daily Average)

≤ 95%

Relative Humidity (Monthly Average)

≤ 90%

Power Supply Waveform

Approximately sine wave, three-phase approximately symmetrical

Standards & Compliance

Standard

Scope

IEEE C57.12.00

General Requirements for Liquid-Immersed Distribution, Power, and Regulating Transformers

IEEE C57.12.10

Power Transformers > 500 kVA

IEEE C57.12.34

Pad-Mounted, Self-Cooled, Three-Phase Distribution Transformers (HV side ≤ 34.5 kV)

IEC 60076-1

Power Transformers — General

IEC 60076-2

Power Transformers — Temperature Rise

IEC 50588

Energy-Efficiency Standard for Distribution Transformers

IEC 62271-202

High-Voltage / Low-Voltage Prefabricated Substations

GB/T 6451

Specification and Test Codes for Three-Phase Oil-Immersed Power Transformers

GB 20052

Energy Efficiency Limits and Energy Efficiency Grades for Power Transformers

Energy Efficiency Levels (35 kV Class Oil-Immersed, PV / Wind / Storage Duty)

Rated Capacity (kVA)

NX1 No-Load Loss (kW)

NX1 Load Loss (kW)

NX2 No-Load Loss (kW)

NX2 Load Loss (kW)

NX3 No-Load Loss (kW)

NX3 Load Loss (kW)

1000

0.63

10.35

0.75

10.35

0.86

10.93

1250

0.77

12.51

0.91

12.51

1.05

13.21

1600

0.93

14.94

1.10

14.94

1.27

15.77

2000

1.19

16.47

1.41

16.47

1.49

17.39

2250

1.29

17.06

1.52

17.06

1.68

17.55

2500

1.41

17.64

1.66

17.64

1.77

18.62

2750

1.52

19.05

1.80

19.05

1.98

20.11

3000

1.62

20.29

1.91

20.29

2.13

21.41

3150

1.67

20.70

1.98

20.70

2.21

21.85

3500

1.81

22.36

2.13

22.36

2.43

23.60

3750

1.93

23.60

2.25

23.60

2.58

24.91

4000

2.00

24.60

2.30

24.60

2.61

25.90

4250

2.11

26.08

2.49

26.08

2.88

27.53

4500

2.19

27.12

2.59

27.12

3.03

28.62

4750

2.29

27.66

2.71

27.66

3.10

29.16

5000

2.40

28.20

2.80

28.20

3.15

29.70

6300

2.90

31.50

3.40

31.50

3.78

33.30

8000

4.00

34.60

4.70

34.60

5.22

36.50

10000

4.80

40.80

5.70

40.80

6.30

43.00

12500

5.50

48.40

6.50

48.40

7.20

51.10

16000

6.70

59.20

7.90

59.20

8.73

62.50

NX1 is the highest energy-efficiency level (lowest loss), helping PV plant owners reduce auxiliary power consumption and carbon emissions over the 25+ year plant lifecycle.

Model Code Description

Combined Transformer — G (Sharing Box) / F (Divided Box) — Three Phase — Performance Level Code — Terminal Type — Photovoltaic Power Generation — Rated Capacity (kVA) — Transformer Voltage Class (kV)

  • Utility-Scale PV Plants — Centralized inverter step-up and MV collector-line interface for 10 MW to 500 MW+ solar farms; ring-main wiring enables redundant collector topology.
  • Distributed PV / Commercial Rooftop — Compact capacity units for inverter step-up at commercial and industrial rooftop installations; terminal wiring for simple radial interconnection.
  • String Inverter PV Plants — Multiple small-capacity combined transformers distributed across the array, each serving a string inverter cluster.
  • Floating Solar (FPV) Plants — IP68 sealed enclosure engineered for high-humidity, water-adjacent environments; sealed tank prevents moisture ingress.
  • Desert PV Plants — Dust-resistant sealed enclosure with plug-type arrester; withstands daily thermal cycling from −10 °C night to +55 °C day.
  • High-Altitude PV Plants — Rated for altitudes up to 3000 m; fully insulated design eliminates flashover risk in thin-air, high-irradiance environments.
  • Agrivoltaic (Solar + Agriculture) — Compact footprint minimizes land use; outdoor-rated enclosure co-exists with agricultural operations.
  • PV-Plus-Storage Hybrid Plants — Combined transformer for PV inverter step-up with battery energy storage system (BESS) integration at the MV collector bus.

DINGXIN photovoltaic combined transformers are engineered to project-specific requirements. The following customization options are available:

Customization Area

Options

Rated Capacity

Project-specific kVA rating matched to inverter / plant block size

Primary / Secondary Voltage

Custom HV / LV ratings within ≤ 35 kV class

Wiring Scheme

Terminal (Z) or Ring-Main (H) — or both in a single unit

Structural Type

Fully insulated sub-box type (dual-box) or porcelain sleeve outlet type

Inverter Compatibility

Winding design optimized for string, central or hybrid inverter output profiles

Fuse Configuration

Plug fuse + backup fuse (12 kV) or insert dry fuse (40.5 kV)

Connection Group

Dyn11, Yyn0 or other vector groups per project specification

Tap Range

±2×2.5% or ±5% (off-circuit or on-load tap changer)

Oil Type

Mineral oil or ester fluid (biodegradable, high flash point — preferred for environmentally sensitive sites)

Enclosure Finish

Anti-corrosion coating for desert, coastal or tropical PV environments

Monitoring

Optional oil temperature, winding temperature, online dissolved gas analysis (DGA) and SCADA integration

Ambient Specials

Anti-condensation heaters for humid/tropical sites; high-altitude derating; seismic qualification

Contact DINGXIN with your PV project specification (inverter type, plant capacity, grid voltage, site conditions) for a tailored quotation.

Q1: What is a photovoltaic (PV) combined transformer? A PV combined transformer is a compact pad-mount unit designed for solar PV power plants. It steps up inverter output to the medium-voltage grid level and integrates the transformer body, HV switchgear, fuse and auxiliary equipment into a single outdoor enclosure, simplifying collector-line design for utility-scale and distributed PV projects.

Q2: How does a PV combined transformer differ from a standard distribution transformer? A PV combined transformer is purpose-built for solar plant topology: it handles the specific voltage and harmonic profile of inverter outputs, integrates HV switchgear and fuse protection in one enclosure for direct outdoor installation, and supports both terminal and ring-main collector-line wiring. Standard distribution transformers do not offer this level of integration or solar-specific engineering.

Q3: What structural types are available? (1) Fully insulated sub-box type — transformer and HV components in two independent boxes for separate maintenance. (2) Porcelain sleeve outlet box type for traditional installations. The fully insulated type is recommended for new utility-scale PV plants.

Q4: What protection level does the enclosure provide? The oil tank is rated IP68 and the HV/LV chambers are rated IP45. Each tank passes a 50 kPa / 12-hour sealing test to guarantee zero oil leakage under long-term outdoor UV, dust and humidity exposure.

Q5: Can the PV transformer handle inverter harmonics and DC injection? Yes. DINGXIN PV combined transformers are engineered to handle the harmonic-rich, potentially DC-biased current profile of PV inverter outputs. Winding design and insulation margin account for the specific thermal and dielectric stresses of solar inverter step-up duty.

Q6: What environmental conditions can the unit withstand? Altitude ≤ 3000 m, ambient temperature −40 °C to +45 °C, outdoor wind speed ≤ 30 m/s, daily-average humidity ≤ 95%, monthly-average ≤ 90%. The sealed enclosure withstands prolonged UV exposure, dust and thermal cycling typical of desert and tropical PV plant locations.

Q7: Which standards does the product comply with? IEEE C57.12.00, IEEE C57.12.10, IEEE C57.12.34, IEC 60076-1, IEC 60076-2, IEC 50588 and IEC 62271-202. Full type-test reports and FAT documentation are provided.

Q8: Can the PV transformer be customized for different inverter ratings and plant sizes? Yes. Rated capacity, primary/secondary voltages, terminal or ring-main wiring, connection group, tap range, oil type (mineral or ester), and monitoring options can all be customized to match inverter ratings from small commercial to utility-scale PV plants.

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